Motion Control Market - Size, Share, Industry Trends, and Forecasts (2025-2032)

By Offering:

Based on the offering, the market is segmented into actuators & mechanical systems, motion controllers, software & service, electric drives, AC motors, and sensors & feedback devices.

Trends in the offering:

• The growing trend analysis towards battery-less operation of sensor technologies for enhanced feedback and control which does not require external voltage or current.
• The rise of IoT and Edge computing is paving the way for data generation which is provided to the actuator that allows robots and autonomous machines to act accordingly.

The AC motors accounted for the largest revenue share in 2024.

• AC Motor is the major component in the market. They are designed to convert electrical energy into mechanical motion. The motor offers a range of benefits including reliability, efficiency, and low maintenance.
• The key factor driving the segment is the rising need for AC motors for applications in household appliances, pumps, fans, HVAC systems, and other industrial machinery.
• In April 2022, Delta launched the AC motor drive MH300 series in Europe, the Middle East, and Asia (EMEA). The motor features a power range of 0.4 to 75 kW and tension control features. Also, the motor is capable of a wide range of constant torque applications such as machine tools, extruding machines, bending machines, conveyor systems, and others.
• Thus, the rising demand for AC motors is driving the motion control market trends.

The motion controllers are anticipated to register the fastest CAGR during the forecast period.

• Motion controller refers to a device that has sensors to detect motion and a processing unit to analyze and respond to motion.
• The advantages include dynamic interaction, improved gameplay, accuracy and precision, versatility, accessibility, and others.
• Further, the key factors driving the segment is the wide range of applications including gaming, robotics, industrial automation, and smart home devices among others.
• In March 2024, FANUC America Corporation unveiled the PLC/CNC motion controller Power Motion i-MODEL A Plus. The superior control and servo technology, reliability, and support for CNC machine tools are the factors driving product sales.
• Therefore, the motion controller is anticipated to boost the development of the market during the forecast period.

By System:

Based on the system, the market is bifurcated into open-loop systems and closed-loop systems.

Trends in the System:

• The fully programmable close-loop system creates simple point-to-point movements as well as linked motion sequences with ease driving the market trend.
• The input from the microprocessor is the key component for the effective operation of the open-loop system.

The closed-loop system accounted for the largest revenue share in the year 2024 and is anticipated to register the fastest CAGR during the forecast period.

• A closed-loop control system is a device that is mechanically or electrically operated. The system automatically regulates the system to maintain a desired state without human interaction. The system uses a feedback system or sensor.
• The continuous exchange of data throughout the production process is the key feature of the close-loop system which is driving the segment. The system holds the potential to redefine and elevate the standards of quality control in manufacturing.
• In October 2022, Kollmorgen, introduced the P80360 stepper drive with closed-loop position control. The equipment incorporates innovative step-less control technology to deliver smooth, quiet motion and optimal performance across the full speed range. Additionally, the P80360 stepper drive offers closed-loop position control offers versatility and precision in operation.
• Thus, the progress of the closed-loop system is driving the motion control market growth.

By Technology:

Based on the technology, the market is trifurcated into pneumatic actuation, hydraulic actuation, and electromechanical actuation.

Trends in the Technology:

• Digital transformation and machine self-optimization are trend analyses that are transforming actuators, which are driving the control systems.
• The rising shift towards the adoption of electric actuators which act as devices for creating movement in systems.

The hydraulic actuation accounted for the largest revenue share of 54.07% in 2024.

• A hydraulic actuator refers to a motor that runs on hydraulic power to facilitate mechanical operation which consists of a cylinder or fluid motor. The motor is designed to give an output in terms of linear, rotary, or oscillatory motion. Additionally, hydraulic actuators in the control systems work on the principle of friction force.
• The hydraulic actuators come in various types including linear actuators, rotary actuators, and semi-rotary actuators. The actuators have various applications such as self-driven cranes, excavators, wheel motors in military vehicles, feeder drives, and agitator drives among others. Moreover, the actuators are durable, and cost-effective, protecting the engine from overload and others.
• In May 2023, Rotork introduces a compact and robust quarter-turn design electro-hydraulic actuators to its Skilmatic SI range. The new actuator produces a torque output of up to 1,000 Nm by using a rack and pinion drive.
• Thus, the key advantage of adopting hydraulic actuators is driving the motion control market demand.

The electromechanical actuation is anticipated to register the fastest CAGR during the forecast period.

• The electromechanical actuation is a combination of electrical operation and exchange of electric output to mechanical motion.
• The advantages include lower maintenance, fast response time, quieter operation, and greater energy efficiency.
• The key factor driving the electromechanical actuation is the features it inherits, as it does not require a large amount of fluid to operate and operate with liquid or gas. Additionally, the electromechanical actuators are leakproof providing a longer lifespan to the machine.
• In April 2024, Great Wall, a China-based automaker choose Eaton to supply an electromechanical actuation system (EMAS). The system is designed for hybrid-electric vehicles (HEV). Also, the system delivers early intake valve closing (EIVC).
• Therefore, the rising need for electromechanical actuation is anticipated to boost the market during the forecast period.

By End User :

Based on the end user the market is segmented into aerospace, automotive, semiconductor & electronics, metals & machinery, food & beverages, healthcare, and others.

Trends in the end-user :

• The rising demand for effective packaging solutions in the food & beverages sector is propelling the market for control systems.
• The healthcare sector is shifting towards robotic surgery systems which are embedded with control systems enhancing precision, flexibility, and control over the procedure.

The automotive accounted for the largest revenue share in 2024.

• Motion control plays a significant role in the automotive sector as with the help of this control system the instrument panel and steering function properly. Additionally, the rising need for power steering is driving the market as they require the accuracy and repeatability of closed-loop servo motors.
• Further, there is a rising demand for cruise control and self-driving vehicles in the automotive sector as well as the advanced driver-assistance system (ADAS) feature which has been used majorly in SUVs's been widely adopted in the industry recently.
• In August 2023, Magna, the mobility technology company unveiled a modular software platform that features advanced predictive vehicle functions in electric vehicles for energy and motion control.

The semiconductor & electronics is anticipated to register the fastest CAGR during the forecast period.

• The electronic sector comprises of semiconductor industry which is a crucial sector for the manufacturing of sensors, memory chips, and microprocessors. They are used in various applications including computers, smartphones, automotive, aerospace, and healthcare.
• The control systems are majorly used in embedded controllers for logic, motion, drives, and motors. Also, Motors and drives to manage servo, stepper, and induction motors and Operator Interface Panels options for touch HMI and manual switches among others.
• In April 2024, Lattice Semiconductor announced a new motion control reference platform. The platform offers efficient closed-loop motor control and accelerates flexibly. The platform features secure, low-power industrial Ethernet connectivity and, a hardened security engine, providing accurate speed and power control across applications.
• Therefore, the rise of the semiconductor and electronics sector is anticipated to boost the market during the forecast period.

Regional Analysis:

The regions covered are North America, Europe, Asia Pacific, the Middle East and Africa, and Latin America.

Asia Pacific region was valued at USD 4,960.14 Million in 2024. Moreover, it is projected to grow by USD 5,172.04 Million in 2025 and reach over USD 8,026.67 Million by 2032. Out of this, China accounted for the maximum revenue share of 29.4%. The Asia Pacific region's growing automotive, electronics and manufacturing sectors offer lucrative progress for the market. Additionally, the rise of consumer electronics and e-commerce is driving the market.

• In March 2024, Rockwell Automation, Inc. announced a Cubic product line for the Asia Pacific region. The modular switchboard and motor control center (MCC) systems by cubic aims to enhance sustainability and safety in production and reduce maintenance time.

North America is estimated to reach over USD 8,543.33 Million by 2032 from a value of USD 5,586.67 Million in 2024 and is projected to grow by USD 5,797.81 Million in 2025. The motion control market share is mainly driven by its deployment in aerospace & defense, healthcare, and other industries.

• In April 2023, Motion Industries, Inc. announced the newest Motion Automation Intelligence facility in Massachusetts U.S. The facility is developed to meet overall customer needs and to strategically grow the business. Motion Industries, Inc. is a leading distributor of maintenance, repair, and operation replacement parts and a premier provider of industrial technology solutions.

Furthermore, factors including the rise of Industry 4.0 are projected to drive the market in North America during the forecast period.

Additionally, according to the analysis, Europe is anticipated to witness substantial growth that is backed by the Industrial 4.0 revolution and the rise of automation catering to the surging demand for markets across the region.

Further, as per the motion control market analysis, the Middle East and African region is experiencing substantial growth in oil and gas, automotive, aerospace, and manufacturing sectors as well as foreign direct investment (FDI) and technological advancement in the motion controllers is driving the market growth in the region.

Furthermore, the Latin American region is expected to grow at a considerable rate owing to the rising robotic, packaging, and material handling applications as well as sophisticated control solutions that are driving the motion control market in the region.