Roll Forming Machines Market - Size, Share, Industry Trends, and Forecasts (2025-2032)

By Type:

Based on type, the market is segmented into single duty, standardized, side-by-side machines, double-headed machines, rafted machines, and others.

Trends in the type:

• The integration of automation, robotics, and digital technologies into roll forming equipment has enhanced their capabilities, which provide greater flexibility, precision, and productivity.
• As manufacturers strive to optimize their operations and meet the evolving needs of their customers, the global market is expected to grow in the upcoming years.
• Thus, based on the above analysis, these factors are driving the roll forming machines market demand.

The single duty segment accounted for the largest revenue share in the year 2024.

• Single duty machines are widely used due to their simplicity, cost-effectiveness, and ease of operation.
• They are ideal for small to medium-sized production runs and are commonly used in applications where a single type of profile is required.
• These machines can produce multiple profiles simultaneously, reducing the need for multiple machines and changeovers, thereby saving time and labor costs.
• For instance, Samco’s single duty machines are used for producing studs and tracks for drywall and light gauge steel framing, often used in construction. It features a fully programmable servo feeder for varied lengths, along with entry basket rolls and strip guides.
• Thus, based on the above analysis, these factors are further driving the roll forming machines market growth.

The double-headed machines segment is anticipated to register the fastest CAGR during the forecast period.

• A double-headed machine is a highly efficient and space-saving piece of equipment in the metal forming sector.
• A double-headed machine is designed with two independent sets of roll tooling arranged vertically (one above the other) on the same machine frame.
• Manufacturers are constantly seeking ways to reduce costs, improve quality, and increase speed to stay competitive. Double-headed machines offer a distinct advantage in these domains.
• Thus, based on the above analysis, these factors are expected to drive the roll forming machines market share and growth during the forecast period.

By Category:

Based on the category, the market is segmented into automatic and semi-automatic.

Trends in the category:

• The rising demand for high-quality, precisely formed metal components in construction, automotive, and other sectors is driving the adoption of automatic and semi-automatic machines.
• The trend towards electric vehicles (EVs) is further propelling the need for lightweight and durable metal parts, thereby fostering market growth.

The semi-automatic segment accounted for the largest revenue share in the year 2024.

• Semi-automatic machines are widely used in small to medium-sized production facilities where manual intervention is required for certain operations such as loading and unloading materials.
• These machines offer a good balance between cost and efficiency, making them suitable for manufacturers with limited budgets or production requirements.
• Semi-automatic machines are particularly popular in the construction and automotive industries, where they are used to produce various metal profiles with high precision and consistency.
• Thus, based on the above analysis, these factors would further supplement the roll forming machines market

The automatic segment is anticipated to register the fastest CAGR growth during the forecast period.

• Automatic machines are equipped with advanced control systems, sensors, and automation technologies that enable them to operate with minimal human intervention.
• Fully automatic machines can perform multiple operations such as material feeding, forming, cutting, and stacking in a single continuous process.
• This reduces the need for manual labor, minimizes material wastage, and ensures high precision and consistency in the produced profiles.
• These developments in the automatic machine segment are anticipated to further drive the roll forming machines market trends during the forecast period.

By Application:

Based on application, the market is segmented into frames, trusses & joists, modular construction, commercial construction, roofing systems, rapid building, and custom building.

Trends in the application:

• The increasing investment in renewable energy projects, such as solar and wind power, is driving the demand for metal components used in energy systems. Roll forming equipment is used to produce various components such as mounting structures, frames, and enclosures for solar panels and wind turbines.
• The ability to produce durable and precisely formed metal profiles efficiently is increasing the adoption of roll forming equipment in several industrial applications.

The commercial construction segment accounted for the largest revenue in the year 2024.

• Pre-engineered buildings (PEBs) are heavily reliant on roll-formed structural components and are becoming the ideal choice for commercial spaces like warehouses, factories, retail outlets, and even educational institutions. This trend is fueled by the ability to reduce build times by 30-50%.
• Roll forming equipment is becoming more automated, incorporating advanced programmable logic controller (PLC) and human machine interface (HMI) systems.
• Additionally, there is a growing shift towards connected machines with digitalization, enabling real-time monitoring, data analysis, and predictive maintenance.
• The integration of AI and machine learning for process optimization, digital twins for simulation and virtual commissioning, and cloud-based data analytics are emerging developments in advanced roll forming equipment for commercial construction applications.
• For instance, VIETSTEEL’s roll forming equipment offers high automation capabilities, while enhancing production efficiency and absolute precision. They are used in commercial constructions, factories, and warehouses.
• Consequently, the above factors are driving the roll forming machines market growth.

The roofing systems segment is anticipated to register the fastest CAGR growth during the forecast period.

• The development of new alloys, pre-painted metals (PPGI/PPGL), and advanced protective coatings for steel and aluminum makes metal roofing more durable, corrosion-resistant, and aesthetically versatile. Roll forming equipment is designed to handle these modern materials without damaging their finishes.
• Roll forming allows streamlined production from coil to finished product, minimizing waste and optimizing the supply chain for roofing materials. The ability to produce on-site further enhances supply chain resilience by reducing transportation complexities and costs.
• These factors are anticipated to further drive the roll forming machines market trends during the forecast period.

By End Use:

Based on end use, the market is segmented into construction, manufacturing, automotive & transportation, electronics, energy, and others.

Trends in the end use:

• The growing need for consumer electronics, telecommunications equipment, and renewable energy systems is driving the adoption of roll forming solutions in these sectors. The versatility and efficiency of roll forming machines make them suitable for a wide range of applications across various industries.
• The growing focus on smart manufacturing and automation is expected to drive the need for advanced roll forming equipment, creating prospects for manufacturers to invest in new technologies and expand their market presence.

The construction segment accounted for the largest revenue share of 35.05% in the year 2024 and it is expected to register the highest CAGR during the forecast period.

• Automatic roll forming equipment is extensively used in the construction sector to produce high-quality, precisely formed metal profiles that meet the stringent requirements of modern construction projects.
• The ability to produce customized profiles efficiently and cost-effectively makes these machines necessary in the construction sector.
• Moreover, roll forming machines are used to manufacture items like metal beams, channels, and panels, which are crucial for both residential, commercial, and industrial construction activities.
• As infrastructure projects and construction activities continue to expand globally, the need for efficient roll forming solutions in construction remains high.
• Thus, the above factors are driving the global market trends.