Industrial Automation and Control Systems Market - Size, Share, Industry Trends, and Forecasts (2025 - 2032)

By Type:

Based on the type, the market is segmented into hardware, software, and service.

Trends in the Type:

• The trend towards the rise of AI and machine learning for predictive maintenance and optimization is driving the demand for the software segment.
• The trend towards the increasing use of digital twins and edge computing is boosting the need for the hardware segment, which in turn fuels the market growth.

Hardware accounted for the largest revenue share of 47.39% in the year 2024.

• The hardware component includes a programmable logic controller (PLC), human machine interface (HMI), sensors & actuators, communication networks, and others.
• Additionally, the key benefits of adopting hardware components include improved productivity, flexibility, quality control, cost savings, and worker safety.
• Further, the rising adoption of the hardware segment in chemical industries, steel manufacturing, power generation, and other industrial applications is boosting the market progress.
• Furthermore, technological advancements and the integration of the Internet of Things (IoT) and Artificial Intelligence (AI) in control systems are fueling the adoption of the hardware segment.
• For instance, in March 2024, FANUC America Corporation launched a PLC/CNC motion controller designed for CNC machine tools, which in turn provides a one-stop-shop automation solution to the supply chain industry.
• Thus, as per the market analysis, the technological advancements and integration of the Internet of Things (IoT) and artificial intelligence (AI) in control systems are driving the market progress.

Services are anticipated to register the fastest CAGR during the forecast period.

• The services segment comprises of system integration, maintenance and support, consulting and advisory, and others.
• Additionally, the services encompass a range of solutions designed to enhance efficiency, productivity, and safety in various industries.
• Further, the services segment helps to provide expert support for diagnosing and resolving issues in automated systems, minimizing downtime.
• Furthermore, the rising adoption of training programs and ongoing support ensures users to effectively operate and maintain automated systems.
• Therefore, as per the market analysis, the rising adoption of training programs and the ongoing support segment are anticipated to boost the market during the forecast period.

By Application:

Based on the application, the market is segmented into HVAC (Heating, Ventilation & Air-Conditioning), safety & security, industrial automation, assembly line, chemical processing, smart home devices, water treatment, food processing, lighting, and others.

Trends in the Application:

• The trend towards rising demand for energy-efficient and eco-friendly HVAC systems due to escalating energy price is driving the market adoption.
• The trend towards rising need for convenience, security, and energy-efficient smart home devices is boosting the market progress.

Industrial Automation accounted for the largest revenue share in the year 2024 and is anticipated to register the fastest CAGR during the forecast period.

• The proliferation of advanced technologies such as edge computing and the Industrial Internet of Things (IIoT) embedded with industrial automation systems capabilities is leading to higher productivity and reduced human error, improving product quality and consistency.
• Additionally, the system provides capabilities such as remote monitoring, data-driven decision making, and improved supply chain management, which in turn boosts the industrial automation and control systems market size.
• Further, the rising adoption of industrial automation to perform hazardous tasks, enhancing workplace safety, fuels the performance of hazardous tasks, enhancing workplace safety which in turn boosts the industrial automation and control systems market size.
• For instance, in November 2024, Red Hat, Inc. partnered with Intel to develop a smart building and industrial automation controller designed to empower manufacturers with scalable, edge-optimized industrial automation.
• Thus, according to the industrial automation and control systems market analysis, the rising adoption of industrial automation to perform hazardous tasks, enhancing workplace safety, is driving the market trends.

By End-User:

Based on the end-user, the industrial automation and control systems market is segmented into manufacturing, food & beverage, pharmaceuticals, transportation, healthcare, agriculture, oil & gas, and others.

Trends in the End User:

• The rising adoption of augmented reality (AR) in industries to enhance operational efficiency and productivity is driving the industrial automation and control systems market trends.
• The rising need to automate irrigation by adopting sensor-based irrigation systems to ensure optimal moisture levels for crops is driving the industrial automation and control systems market trends.

Manufacturing accounted for the largest revenue share in the year 2024 and is anticipated to register the fastest CAGR during the forecast period.

• Manufacturing industries are increasingly leveraging automation to enhance productivity and cut labor costs, leading to cost reduction, improved quality, enhanced safety, and increased production.
• Additionally, the changing safety regulations in industries are boosting the market adoption in manufacturing sectors which in turn is boosting the industrial automation and control systems market share.
• Further, the increasing initiatives to promote industrial automation are driving the industrial automation and control systems market share.
• For instance, according to Invest India, the manufacturing sector is shifting towards the integration of artificial intelligence and machine learning solutions which in turn is driving adoption in smart factories.
• Thus, according to the industrial automation and control systems market analysis, the increasing initiatives to promote industrial automation are driving the market progress.

Regional Analysis:

The regions covered are North America, Europe, Asia Pacific, Middle East and Africa, and Latin America.

Asia Pacific region was valued at USD 113.32 Billion in 2024. Moreover, it is projected to grow by USD 122.83 Billion in 2025 and reach over USD 248.18 Billion by 2032. Out of this, China accounted for the maximum revenue share of 34.10%. The market progress is mainly driven by the rising adoption of automation and expanding industrialization across the Asia Pacific region. Furthermore, factors including the shifting toward adoption of Industry 4.0 are projected to drive the market growth in the Asia Pacific region during the forecast period.

• For instance, in March 2024, Rockwell Automation launched CUBIC, designed for the power and electrical panels in industries such as mining, renewable energy, chemical, food and beverage, and infrastructure across the Asian region. The launch aims to optimize processes which in turn provide safer, more sustainable, smart manufacturing environments.

North America is estimated to reach over USD 277.33 Billion by 2032 from a value of USD 129.82 Billion in 2024 and is projected to grow by USD 140.41 Billion in 2025. The North American region's rapid industrialization offers lucrative growth prospects for the market. Additionally, as per the market analysis, the advancements in technologies such as AI and IoT, and others are driving the market progress.

• For instance, in October 2023, Rockwell Automation partnered with Microsoft to leverage generative AI capabilities to enhance productivity and faster time-to-market for customers building industrial automation systems.

The regional analysis depicts that the rising adoption of smart factories as well as growing investment in IoT technologies is driving the market in Europe. Additionally, the key factor driving the market is the rising industrialization, as well as the need for energy-efficient solutions is propelling the market adoption in the Middle East and African region. Further, the increasing demand for automation in manufacturing, healthcare, and other industries is paving the way for the progress of the market in the Latin American region.